End-to-End quality inspection Fabric Inspection In-Line Inspection End-Line Inspection Traffic Light System

LTquality is a cloud-based quality inspection solution that’s designed for apparel manufacturing businesses. It helps to streamline the quality inspection processes through digital interface-driven technology that will ultimately ensure high-quality standards for your products. This quality inspection solution helps to reduce defective products and provides real-time data. The QC can use this data to record all the defects captured and then solve the quality issues across the production. All these features make LTquality the best quality inspection solution.

End-to-End quality inspection
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As part of our digital solutions for supply chain management, this comprehensive quality inspection system includes software to facilitate an end-to-end fabric quality inspection process by capturing real-time data points of defects throughout the factory and instantly analyzing those data to allow the quality team to quickly resolve quality issues and ensure high-quality products.

Achieve Zero Defects

This advanced software is not just about fabric inspection; it also helps in end-to-end quality inspection. This is done by capturing information pertaining to defects to help prioritize defect correction training, and continuous quality improvement by analyzing the historical data to work towards zero defects.

Lower Operation Cost

Our real-time dashboard allows the quality team to have full visibility on the shop floor and bring immediate attention to resolve quality issues. It helps to improve product quality while reducing extra costs and manpower spent on rework.

Excel Shipment Targets

Once the garments have passed inspection, the quality management system will automatically collect all good quality output and provide critical information on whether you are hitting your production KPI and fulfilling your shipment orders or not.

Fabric Inspection

Our fabric inspection software allows QC inspectors to perform fabric checking and evaluation (based on their acceptance criteria) upon arrival in the warehouse in order to determine the fabric’s quality and identify defective fabrics at an early stage. This quality management system includes software that allows the factory to minimize fabric rejection when the garments are sent off to production.

The quality control software comes with a 21” Android inspection console to provide users with an intuitive interface to quickly mark defects, measurements, and see test results.

A supplemental handheld Android app lets the QC team take photos and save defect records for reporting.

Manage your Pass/Fail criteria and relaxation schedule for each fabric type for the system.

Summarized inspection reports are provided by PO/Arrival. These can be digitally shared via weblinks.

Sync with the existing warehouse or ERP to schedule fabric inspections or enter manually.

Fabric Inspection
In-Line and end-line Inspection

In-Line and End-Line Inspection

In-line and end-line inspections are an important part of LTLabs’ cloud-based quality inspection software. The in-line application allows the QC team to digitally perform an inspection on any operators within the sewing lines. This helps to identify, resolve, and reduce defects at their source before it even reaches the end of the line. The end-line inspection, on the other hand, allows the QC team to inspect the finished/completed garments before they are packed and shipped to the customers.

The system collects all good quality output and provides critical information on whether you are fulfilling
your shipment targets on time.

Our quality inspection software analyzes real-time data to provide management insights on the factory’s quality performance anywhere you go.

Identify the root causes of the issues and implement immediate corrective action plans for the defects to maintain high-quality standards for your products.

Reduce defective products during production and maximize your operator’s productivity to keep the
production line running smoothly.

Digital Traffic Light System (TLS)

The Digital TLS tool is designed to improve your product quality through digital inspection apps to capture and flag defects during production more efficiently. TLS helps to identify potential defects at an early stage and allows your QC and line supervisors to come up with immediate corrective actions for defective products.

Mobile apps for In-line and End-line inspections allow your QC to capture data digitally and follow the factory TLS rules configured for your factory.

Digital In-line inspection captures operator quality performance and assigns TLS individually to your operators.

Traffic Light settings can be configured by the factory to support different severity types and allowable defect types.

Dashboards are designed to show key metrics along with top contributors to help with smarter decision- making throughout daily operations.

Digital traffic light system
General Inspection pre-production

General Inspection

General Inspection, a part of the raw material or pre-production inspection, focuses on quality inspection or checking within the pre-production assembly processes. Factories can now install LTquality inspection tools in any parts of the factory processes that need an inspection, such as heat transfer,
embroidery, pad printing, etc.

Uncover hidden value with our digital solutions

Proven results to help your factories reduce defect rates and total NPT (non-productive time)
during production in just less than four months of implementation.

Reduction in Sewing Defects %
Reduction in NPT from Sewing
Save up to 13 hours of NPT/line

Setup our LTquality system in less than 5minutes!

Setup now

Why LTquality?

In today’s time, textile manufacturers are employing newer and advanced methods and using a variety of natural, man-made, and synthetic fibres for their fabrics. We understand that product quality is something you cannot compromise on, no matter what. After all, this is something that can make or break your brand. Using a bulky fabric inspection machine alone cannot ensure high quality for all the
products as effective quality management requires a lot more.

How about going a step further and using advanced quality management system software? LTquality is a dependable system that can be used for fabric quality inspection, capturing defects and creating inspection reports. Our quality control software helps QCs conduct a thorough fabric inspection, following detailed checklists compiled based on your specific requirements. This ensure that your customers only get high-quality products. In essence, it has all the features that make it one of the best quality management systems.

Unlock more value from LTquality

Not ready for a trial? We can schedule a free demo with your team with no charge!

Talk to a manufacturing expert

Uncover hidden value with
LTLabs MES solutions.
Get started with your free trial.

During your free 30-day trial, you will have access to all of the features that make LTLabs the go-to choice for garment and accessories production. From real-time monitoring to quality control. you will see first-hand how our software can transform your business.

Here’s what to expect during your free trial

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    LTLabs has developed a sophisticated quality management system software by combining thier 30+ years of expertise in manufacturing with innovative digital capabilities to allow your business to capture all the essential data points. With up-to-date design thinking what we have for you is holistic and flexible system that is data-driven to you make smarter business decisions through our Connect Suite System.
    “Fabric inspection technologies are vital for garment manufacturing as fabrics constitute 50-60% of the total garment cost. Thus, making it very critical that a digital inspection tracking keeps check of the entire process across the production and work floor line.”
    LTquality is a cloud-based quality inspection solution designed by LTLabs for apparel manufacturing to streamline quality inspection through digital interface-driven processes that will ultimately ensure high-quality standards for your products.

    By using LTquality, we can ensure you are getting the best quality management system that give 100% quality assurance. This digital solution allows factories to capture defective products on the sewing lines during inspections while providing real-time data for the QC to immediately apply the proper corrective measures to solve the quality issues across the production.


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