PRODUCTION MANAGEMENT SOLUTION
LTproduction
Manage your production visibility and
processes with an end-to-end
production management solution.
The LTproduction system is a comprehensive Track and Trace system optimized for the apparel, accessories, and footwear industry. The system provides end-to-end status visibility on your production orders and materials throughout your factory and production process.
KEY BENEFITS
The LTproduction system provides real-time traceability for all supplies, materials, and finished goods at any critical points of your production process in the factory. The system also predicts bottlenecks and helps streamline operations, resulting in a better and improved production process and overall production efficiency.
PO Status & Supply Availability
By enabling check-points in every production process, the team can prevent materials from getting lost and confirm whether the materials are completed or on track. This provides end-to-end traceability of all POs to avoid supply shortages and under shipment to your clients.
WIP Visibility
When scheduling an order, the system helps to predict and identify where bottlenecks might occur in the production process. The system could also alert the users when there is an excessive WIP buildup allowing the team to prioritize and take proactive actions to prevent bottlenecks.
Manpower Reduction
Manual data entry will be eliminated across the production process, from supply handover to closing PO. The system accurately captures and updates every material’s necessary information allowing you to have a complete view of the factory’s production process and streamline the workflow to be more efficient.
Process & Operations Setup
Flexible setup of factory processes and check-points to match your actual operation flow for multiple factories, buildings, and sub-contractors. Set targets and thresholds for each production process as an indicator for the production team and operators.
- Create operation processes in our LTglobal admin, based on the actual factory setup.
- Assign check-points per process, line, or machine.
- Include check-points through multiple factories and for Sub-con processes.
- Determine which areas and processes require dashboards for the users.
Internal Work Orders
Optimize operations by grouping your production orders by style/size/color. Schedule orders and have a direct overview of potential bottlenecks based on the factory’s capacity. Prioritize orders and let the system alert your production team instantly.
- Create or upload internal work orders (IO) and POs, and manage them in one location.
- Add, remove, or revise PO and IO information anywhere at any time.
- Link with ERP or planning system or schedule the IO within LTproduction.
- Instant process capacity and fill rate update when scheduling IOs.
Track & Trace
Track your orders and material supply by bundles, bins, or single-piece flow. Provide the production team with clear visibility of the supply in real-time. Split, merge, and match your parts and accessories without losing track of complete styles and orders.
- Auto-generate or add bundles manually within IO, per style and size.
- Assign RFID cards to track and trace your bundles/ garments along any process.
- End-to-end PO traceability with supply and WIP visibility between operations.
- Auto-close a PO once the total PO quantity has been reached.
Real-Time Dashboards
Dashboards are designed to provide accurate information in order to support your team with their daily tasks. With mobile and email alerts, the system can provide bottleneck prediction and help to prevent production delays.
- Real-time data available per factory, operation, and line level.
- Supply visibility with clear indicators and alerts for remaining & lacking supply, bottlenecks, and priority requests.
- Eliminate manual data recording & manual send/receive confirmations.
- Custom mobile & email notifications for potential PO delays, excessive WIP build-up, and tracking abnormalities.
Reporting & Analytics
Provide real-time factory status to oversee all processes and operational performance through customize analytics. Filter and compare factories and sub-contractors based on their output and accuracy. Generate and export reports based on your customers’ requirements.
- Custom reports and analytics per factory, operations, and line level.
- Generate daily-weekly-monthly reports or use customized formats like shipment dates or production seasons.
- Analyze and compare top and bottom performing factories, production processes, and subcontractors.
- Execute root cause analysis to determine which areas are causing delays.
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