SOLUTION FOR INDUSTRIAL ENGINEERS (IEs)
LTie
Optimize factory's productivity with Cloud Computing for Line Setup
Automatic Skill Matrix
Mobile App for Shop Floor Changes
Real-Time KPI Dashboard
LTie system is designed to increase efficiency, provide line setup suggestions while keeping your line balancing, and monitor NPT throughout production. The system also generates a digital operator skills matrix by capturing the operator’s machine skill and operational efficiency.
KEY BENEFITS
LTie system is designed to increase productivity and monitor the real-time efficiency of manufacturing lines by optimizing production line configurations as quickly as possible to reduce downtime.
Manpower Optimization
Our digital time study apps allow IEs to capture each operator’s historical data and build up their digital skills matrix. Hence, the IEs team can easily match qualified operators to their strongest operation to maximize output.
Produce at a Lower Cost
The system automatically updates the line balancing efficiency so that the IEs team can seamlessly work to remove bottlenecks and excessive resource capacity resulting in lower manufacturing costs.
Achieve Perfect Order Fulfillment
The system allows users to capture single piece of output by station. Doing so provides management with visibility of each operator’s output and efficiency to monitor KPIs and ensure production targets and schedules are met.
Cloud Computing for Line Setup
Managing your styles, operations, operator skills, and previous line setups all in one place allows your IEs to create new line setups or rebalance a line efficiently.
- Auto-generate line set up with the highest LBR.
- Drag and drop operators into stations.
- Split or merge operations by stations.
- Show operators list with matching skills and their past operations’ efficiency.
- Generate changeover report for mechanics and line leader.
Real-time Digital Skills Matrix
Skills matrix are automatically updated to identify each operator’s skill and operation efficiency. The system provides a list of operators along with their skills and the efficiency that can determine the line efficiency and LBR.
- Update operator skills automatically from mobile time study.
- Determine line efficiency based on operators’ efficiency.
- Perform bulk upload of skills through LTie web application,
Mobile Tools for Shop-Floor Changes
Mobile android app allows IEs to perform time studies, input NPTs, and make changes to your line anywhere on the production floor.
- Perform real-time time studies on operators.
- Manage NPT information directly in the mobile app.
- Record and update good output.
- View line efficiency on the mobile dashboard.
- Receive notification alerts when KPI targets fall under the threshold.
Real-Time Dashboard & KPI
Real-time dashboards provide data for line performance and overall efficiency by the hour and line. In addition, KPI metrics are highlighted to capture your attention to ensure the crucial areas of the factory are hitting their targets.
- Highlight KPI metrics to prioritize attention by setting targets for each.
- Identify the top contributor impacting KPI.
- Highlight top 5 contributors by NPT, LBR, performance, output, and efficiency.
- View dashboard in optimized TV mode.
Analytics Tools
Leverage on LTie powerful analytics tools to filter and show a complete factory or a single line for root cause analysis. The LTie system allows management to filter multiple levels of the factory across the preferred date range to view the reports.
What our customers are saying
Powerful tool for your IEs
Not ready for a trial? We can schedule a free demo with your team with no charge!
