SOLUTION FOR INDUSTRIAL ENGINEERS (IEs)
LTie
Optimize factory's productivity with
Cloud Computing for Line Setup
Automatic Skill Matrix
Mobile App for Shop Floor Changes
Real-Time KPI Dashboard
LTie system is designed to increase efficiency, provide line setup suggestions while keeping your line balancing, and monitor NPT throughout production. The system also generates worker skills matrix by capturing the operator’s machine skill and operation efficiency.
Our solution is designed to increase productivity and monitor real-time efficiency of manufacturing lines by optimizing production line configurations as quickly as possible to reduce downtime.
KEY BENEFITS
The LTie system captures crucial production floor data points such as individual operator efficiency, single piece output, and historical line set up to optimize your factory’s productivity. With all this key information in your hands, the system will enable you to streamline sewing processes and increase your factory’s operational efficiency.
Maximize Utilization of Manpower
Allocate operators to their strongest operations during line setup using real-time and built-in skills matrix allowing IEs to select the most efficient operator for an operation in a short amount of time.
Line Balancing Optimization
Digital time study tool will provide you updated operator's efficiency and LBR allowing you to eliminate bottlenecks within the line, reduce production costs, and ensure production targets are met.
Improve Production Efficiency
Visualize potential bottlenecks with real-time KPI dashboard allowing management to quickly prioritize their attention and address the top contributors that impact the KPI.
Real-Time Automatic Skills Matrix
Skill matrix are automatically updated to identify each operator’s skill and operation efficiency. The system provides a list of operators along with their skills and the efficiency that can be used to determine the line efficiency and LBR.
Perform time study on operators directly from the LTie Mobile app allowing the system to get up-to-date operator skills and efficiency.
Real-time skills matrix are used to identify machine skill and operation efficiency during operator assignment
Operator’s efficiency is used to determined the line efficiency and LBR.
Manual entry and bulk upload of skill can be done via LTie web application.
Line Balancing
The system allows IEs team to balance the line by merge or split operation, adjust manpower, and split workload. Time studies taken will automatically recalculate operator efficiency and update LBR.
Mobile Tools for Shop Floor Changes
Mobile android app allows IEs to perform time studies, input NPTs, and make changes to your line anywhere on the production floor or conveniently in your office.
Report and manage NPT directly in the LTie mobile app or on the web dashboard.
Set the thresholds for KPI alerts and receive mobile notification when KPI targets fall under set threshold.
Real-Time Dashboard & KPI
Real-time dashboard provides data for line performance and overall efficiency by hour and line. KPI metrics are highlighted to capture your attention to ensure the crucial areas of the factory are hitting their targets.
The system highlights KPT metrics to help prioritize the management attention and seeing the top 5 contributors that are impacting KPT.
Production Line Setup
Manage your styles, operations, operator skills and previous line setups all in one place, allowing your IEs to efficiently create new line setups or rebalance a line.
Drag and drop your operators from the operator pool into the stations while the system automatically calculates the key indicators.
Operators with matching skills will be highlighted while showing their past operations’ efficiency.
Merge and split operations by the available stations.
Analytics Tools
Leverage on LTie powerful analytics tools to filter and show a complete factory or a single line for root cause analysis. Users can filter multiple levels of the factory across the preferred date range to view the report.
What our customers are saying
Powerful tool for your IEs
Not ready for a trial? We can schedule a free demo with your team with no charge!
