MECHANIC MANAGEMENT SOLUTION
LTmechanic
Facilitate mechanics to streamline preventive maintenance rapid repair changeover planning reduce production downtime
LTmechanic is a cloud-based mechanic management solution primarily designed for manufacturers to enable paperless tracking of machine maintenance, shorten changeover time, fasten machine repairs, and minimize production downtime (NPT).
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KEY BENEFITS
The LTmechanic system provides real-time data for asset management and tracks every single machine on each sewing line to provide visibility of machine status, instant alert of problems, and machine performance analysis.
Improve Mechanic Efficiency
Through our system’s instant alert function, mechanics are immediately notified of a machine breakdown. Allowing mechanics to react, respond, and resolve machine problems faster and lower production NPT.
Reduce Non-Productive Time
As machine repair time is tracked in the system, management can measure each mechanic’s performance. Ensuring the mechanic team works more efficiently and resolves machine problems in the shortest time.
Enhance Machine Visibility
With your machine inventory managed digitally in the system, all machinery statuses will be updated in real-time. Allowing your mechanic team to have a complete view of all machines and proactively plan for your production needs.
Digital Real-Time Andon
(for production)
Line leaders can use the mobile app to report problems directly to the mechanic team to facilitate a quick response. Mechanics can react faster to machine breakdown with the mobile device reporting and notification and minimize production down time.
- Line Leader can report machine problems via mobile device.
- Instant notification alert notified the mechanic.
- Upload real photos of the machine problem during reporting.
- Web dashboard shows real-time ticket status that impacts to production.
Changeover Planning
The changeover planning feature facilitates the scheduling problem and lacks the pre-planning and preparation process of the machine changeovers in apparel manufacturers. The system enables your mechanic (ME) team, the quality (QA) team, and the industrial engineers (IE) team to have a seamless workflow and minimize the changeover process time (COPT).
- Provide calendar of the upcoming schedule of the changeover.
- Create a job list/checklist of the machines that need to be prepared.
- Show available and active machines on the mobile application.
Built-in Preventive Maintenance Scheduler
Keeping all machines in the best operating condition with the preventive maintenance tools in the LTmechanic system. When performed correctly, manufacturers can increase machine lifespans, reduce machine breakdown, and maximize team productivity with real-time dashboards.
- Oversee all machine maintenance status with the built-in calendar.
- Show calendar of the upcoming maintenance schedule for all machines.
- Customized checklist for repair and preventive maintenance.
- Create maintenance tickets directly from the web application.
Machine Management
After recording and tracking every machine using the LTmechanic system, users can now have complete visibility of machines status and valuable data of all machines throughout the factory by their brand, historical problems, and downtime information.
- Real-time visibility of all machines conditions and status.
- Access to downtime data with real-time web dashboards
- Real-time reporting to help the team prioritize attention.
Achieve Significant Results with LTmechanic
Our client achieved significant results within only six months of implementing LTmechanic.
Setup our LTmechanic system in less than 5minutes!
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